Epoxy Systems

MavCoat epoxy is the backbone of industrial resin flooring: seamless, chemical-resistant, and built up in mils you can verify. From MavCoat SLE self-leveling plant floors to MavCoat Metallic showroom finishes, the chemistry is the same — proven 100% solids epoxy, installed by the manufacturer.

System Overview

One Chemistry. Four Finishes. Zero Seams.

Every MavCoat epoxy system starts the same way: mechanically prepared concrete, a penetrating coat of MAVPRIME EP, and a 100% solids epoxy body — self-leveling MavCoat SLE for general industry, a MavCoat PC broadcast build for texture and intercoat grip, or a clear-coated decorative layer for customer-facing space.

Broadcast and decorative installations are capped with MavCoat CES clear epoxy sealer, which encapsulates the aggregate while keeping optical depth and chemical resistance. One system family — documented end to end in the MavCoat HB Epoxy system guide — specified to your floor.

Why Facilities Specify MavCoat Epoxy

  • Verified film build — 100% solids means what we apply is what cures. No solvent loss, no shrinking films, no guesswork.
  • Chemical resistance — stands up to oils, coolants, alkaline cleaners, and intermittent acid splash common in plant environments.
  • Seamless and cleanable — no grout lines, no joints in the wear surface, no place for contamination to live.
  • Repairable for life — damaged areas are abraded and recoated; the floor never has to come out.
  • Safety striping and demarcation — aisle lines and zone colors are coated into the system, not painted over it.
System Build-Up

MavCoat Epoxy Cross-Section

The standard self-leveling build-up. MavCoat PC broadcast and MavCoat Metallic systems modify the body coat and add a MavCoat CES clear sealer; thicknesses adjust per the project data sheet.

MavCoat epoxy system cross-section Layered cross-section showing, from top to bottom: MavCoat CES clear epoxy sealer at 2 to 3 mils, MavCoat SLE self-leveling epoxy body coat at 10 to 20 mils, MAVPRIME EP at 4 to 6 mils, and prepared concrete substrate. 16–29 MILS MavCoat CES Clear Sealer High-clarity epoxy topcoat · 2–3 mils MavCoat SLE Body Coat Self-leveling 100% solids epoxy · 10–20 mils MAVPRIME EP High-solids penetrating primer · 4–6 mils Concrete Substrate Shot-blast prepared · CSP 2–3 profile
Typical MavCoat SLE self-leveling build-up, 16–29 mils nominal. MavCoat PC broadcast, MavCoat HB multi-coat, and MavCoat Metallic systems modify the body coat and add a MavCoat CES clear sealer — request the system data sheet for project-specific layer schedules.
Finish Options

From Plant Floor to Showroom

Same primer, same body chemistry — the finish layer is tuned to the space.

MavCoat SLE — Self-Leveling

High-build 100% solids self-leveling epoxy. Smooth, seamless, and chemical-resistant — the default for production floors, warehouses, and maintenance bays. FDA compliant, with colors matched through the MavTints universal tinting system.

Texture: Smooth or light orange peel

MavCoat PC — Prime & Coat

Two-layer prime and coat system with a full broadcast to rejection of 36-grit silica between primer and topcoat. Mechanical aggregate interlock delivers excellent intercoat adhesion and slip resistance.

Texture: Broadcast, adjustable via topcoat fill

MavCoat HB Epoxy — High Build

Multi-coat high-build epoxy specification — primer, body coats, and topcoat options engineered per the MavCoat HB Epoxy system guide for commercial and industrial environments.

Build: Multi-coat, specified per system guide

MavCoat Metallic

Premium metallic epoxy with flowing three-dimensional visual effects, moved while wet for one-of-a-kind depth. Showrooms, lobbies, and retail floors that need to impress and still take traffic.

Finish: High-gloss MavCoat CES clear sealer
Where It Performs

Built for These Environments

  • Manufacturing
  • Warehousing & Distribution
  • Automotive & Aviation
  • Laboratories
  • Healthcare Support Areas
  • Showrooms & Retail
  • Maintenance Bays
Performance

Typical System Properties

Typical properties — request TDS for project values. Results at 75°F / 50% RH unless noted.
Property Test Method Typical Value
Compressive strength ASTM D695 > 12,000 psi
Tensile strength ASTM D638 7,500 psi
Flexural strength ASTM D790 11,500 psi
Bond strength to concrete ASTM D4541 > 400 psi (substrate failure)
Hardness, Shore D ASTM D2240 80–85
Abrasion resistance, CS-17 wheel, 1,000 cycles ASTM D4060 25–35 mg loss
VOC content ASTM D2369 < 50 g/L
Return to service, foot traffic — 12–16 hours
Return to service, full chemical cure — 7 days
Related Products

What Goes Into the System

MavCoat

MAVPRIME EP

High-solids penetrating epoxy primer engineered for concrete substrates. Deep mechanical bond into the profile with excellent moisture tolerance — the foundation layer for every Maverick epoxy floor system.

View in Catalog
MavCoat

MavCoat CES

Clear epoxy sealer topcoat. Encapsulates broadcast and decorative aggregate with a high-clarity protective finish while maintaining optical depth and chemical resistance.

View in Catalog
MavPatch

MavPatch Epoxy

Epoxy-based patching compound for concrete repair. Restores spalls, pop-outs, and failed joints to structural performance before the coating system goes down, so the finished floor reads as one surface.

View in Catalog
MavJoint

MavJoint JF

Semi-rigid joint filler in six standard colors to honor moving joints through the new floor while protecting joint edges from wheel traffic.

View in Catalog
For Specifiers

Details & Specifications, Ready to Drop In

The Architect Center carries the full MAV-EP detail series — cove bases, drain transitions, terminations, and joint treatments for epoxy systems — plus the CSI 3-part specification under Division 09, Section 09 67 23 Resinous Flooring.

Epoxy Details (MAV-EP Series) View Specifications

Scope an Epoxy Floor

Tell us the square footage, traffic, and exposure. We'll respond with a recommended MavCoat build-up and budget range within 48 hours.

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